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什么是PTC

What is PTC?

The extreme temperature, humidity, and frost in winter are major challenges for electronic components, especially for outdoor cabinets and electronic cabinets. To prevent system failure or serious damage, an intelligent automatic regulating heater is needed; And Dibica offers a variety of products for you to choose from, specifically designed to solve this problem for you, Keep your cabinet at optimal temperature and humidity. Our heaters can keep your electronic components at the appropriate temperature at all times, At the same time, prevent water vapor from entering the cabinet. In summer, if natural convection is not sufficient to cool the cabinet, semiconductor refrigeration chips (Peltier Thermocooler) are needed to keep the ambient temperature at a low level.

Realize everything possible through PTC
Safe heating
Based on the PTC effect, PTC heating elements will not exceed their fixed temperature limit, so they can be safely heated even without additional protection under the second level protection.
Effective heating
PTC heating elements will adjust their efficiency according to environmental changes, so they can save energy consumption in the case of slow heat dissipation, and can ensure heating efficiency without the need for additional temperature control equipment.
Universal heating
PTC heating elements can operate at near constant power over a wide voltage range, and the relevant standards have been internationally recognized, giving you peace of mind.
PTC characteristic curve
The PTC curve refers to a typical function curve that represents the relationship between the resistance of a semiconductor and temperature. At the beginning, the resistance of PTC decreases with increasing temperature until it reaches the lowest resistance value Rmin. Afterwards, the characteristics of PTC began to manifest, with its resistance increasing nonlinearly until it reached the rated temperature Tc, which is also known as the "Curie temperature", At this point, the resistance of PTC increases significantly. The working range of PTC extends from Tc to the maximum final temperature Te, at which almost no current flows. The maximum temperature of PTC depends on its ceramic composition, so it can be predetermined. Another characteristic of PTC is its surge current. Due to the fact that the resistance of PTC is at its lowest value in Rmin, it can allow a particularly large current to pass through, resulting in a surge current increase of several seconds every time it is turned on.
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Characteristics of PTC

Compatible with multiple voltages

Semiconductors can operate at various voltages within a specific range, for example, most PTC heaters can run at 230V and 400V without any significant changes in power.

Current load for low voltage applications

Due to Ohm's law, the current for low voltage applications is much higher than for household applications (230V); Therefore, it is important to ensure a sufficiently large wire cross-section.

Adaptability to dynamic power

The power output of PTC heating elements depends on how much heat they can absorb. If a large amount of heat is obtained from the semiconductor, it will automatically readjust its temperature and increase power. Once the maximum temperature is reached, the power will decrease again and almost no current will flow. Because it can dynamically self adjust power, PTC heating elements are particularly energy-efficient.

Power depends on PTC temperature

The power of PTC heater depends on two factors: temperature difference dT and heat dissipation surface A. This relationship can be expressed using the formula P=α * A+(dT), where α represents the heat transfer coefficient. The dT of the air heater refers to the temperature difference between the air and the surface of the heater. When the PTC temperature (dT) increases, its power output will also increase accordingly; However, for most applications, we would recommend maintaining a temperature between 180 ° C and 240 ° C. In addition, increasing the area of the heat dissipation surface can also improve performance.

inrush current

Every time the PTC heater is turned on, there will be a surge current increase for a few seconds, so we recommend using a delay fuse to protect the application system.

Temperature self limitation

Due to the natural resistance of PTC increasing with temperature, temperature self limitation is achieved. Once the highest temperature is reached, the semiconductor becomes non-conductive and settles due to physical effects. Due to this effect, PTC is particularly safe and does not require any additional thermal fuses.